{"product_id":"clymer-harley-davidson-xl-xlh-sportster-1986-2003-cm4295","title":"CLYMER HARLEY-DAVIDSON XL\/XLH SPORTSTER 1986-2003 CM4295","description":"CLYMER HARLEY-DAVIDSON XL\/XLH SPORTSTER 1986-2003 CM4295 \u003cp\u003eMODELS COVERED:\u003c\/p\u003e\n\n\u003cp\u003eHarley-Davidson Sportster XLH883 (1986-2003)\u003cbr\u003e\nHarley-Davidson Sportster XLH883 C Custom (1999-2003)\u003cbr\u003e\nHarley-Davidson Sportster XLH883 D Deluxe (1986-1995)\u003cbr\u003e\nHarley-Davidson Sportster XLH883 H Hugger (1987-2003)\u003cbr\u003e\nHarley-Davidson Sportster XL883R (2002-2003)\u003cbr\u003e\nHarley-Davidson Sportster XL1200 C Custom (1996-2003)\u003cbr\u003e\nHarley-Davidson Sportster XL1200 Sport (1996-2003)\u003cbr\u003e\nHarley-Davidson Sportster XLH1100 (1986-1987)\u003cbr\u003e\nHarley-Davidson Sportster XLH1200 (1988-2003)\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eThis Harley-Davidson Sportster Motorcycle Manual is 640 pages.\u003cbr\u003e\n\u003cbr\u003e\nQUICK REFERENCE DATA\u003cbr\u003e\n\u003cbr\u003e\nCHAPTER ONE \/ GENERAL INFORMATION\u003c\/strong\u003e\u003cbr\u003e\nManual organization \/ Warnings, cautions and notes \/ Safety \/ Serial numbers \/ Fasteners \/ Shop supplies \/ Tools \/ Measuring tools \/ Electrical system fundamentals \/ Service methods \/ Storage \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWO \/ TROUBLESHOOTING\u003c\/strong\u003e\u003cbr\u003e\nStarting the engine \/ Engine performance \/ Electrical component replacement \/ Starting system \/ Charging system \/ Ignition system (1986-1997 models) \/ Ignition system (1998-2003 models, except 1200S models) \/ Ignition system (1998-2003 1200S models) \/ Fuel system \/ Engine noises \/ Engine smoke \/ Leakdown test \/ Engine lubrication \/ Clutch \/ Transmission \/ Electrical testing \/ Electronic speedometer\/tachometer \/ Turn signal module (1991-1996 models) \/ Turn signal module (1997-2003 models) \/ Excessive vibration \/ Front suspension and steering \/ Brake problems \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THREE \/ LUBRICATION, MAINTENANCE AND TUNE-UP\u003c\/strong\u003e\u003cbr\u003e\nMaintenance schedule \/ Oil and filter change \/ Tune-up \/ Air filter \/ Compression test \/ Spark plugs \/ Ignition timing adjustment \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOUR \/ ENGINE TOP END\u003c\/strong\u003e\u003cbr\u003e\nRocker cover \/ Cylinder head \/ Valves and components \/ Pushrods and covers \/ Cylinder \/ Pistons and rings \/ Oil tank and oil lines \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIVE \/ ENGINE LOWER END\u003c\/strong\u003e\u003cbr\u003e\nRemoval and installation \/ Valve tappets and guides \/ Valve tappets \/ Gearcase cover and timing gears \/ Oil pump \/ Oil filter mount \/ Crankcase and crankshaft \/ Cylinder studs \/ Engine break-in \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SIX \/ PRIMARY DRIVE AND CLUTCH (1986-1990 MODELS)\u003c\/strong\u003e\u003cbr\u003e\nPrimary drive cover \/ Clutch release mechanism \/ Primary chain adjuster \/ Primary drive \/ clutch \/ Clutch cable \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SEVEN \/ PRIMARY DRIVE AND CLUTCH (1991-2003 MODELS)\u003c\/strong\u003e\u003cbr\u003e\nPrimary drive cover (1991-1993 models) \/ Primary drive cover (1994-2003 models) \/ Clutch release mechanism (1991-1993 models) \/ Clutch release mechanism (1994-2003 models) \/ Primary chain adjuster \/ Primary drive\/clutch \/ Clutch cable \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER EIGHT \/ FOUR-SPEED TRANSMISSION (1986-1990 MODELS)\u003c\/strong\u003e\u003cbr\u003e\nTransmission \/ Shifter mechanism \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER NINE \/ FIVE-SPEED TRANSMISSION (1991-2003 MODELS)\u003c\/strong\u003e\u003cbr\u003e\nTransmission \/ Shift forks and shift drum \/ Mainshaft and countershaft \/ Main drive gear \/ Access door bearings \/ Right transmission case bearings \/ Shift mechanism \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TEN \/ FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS (1986-1987 MODELS)\u003c\/strong\u003e\u003cbr\u003e\nAir filter backplate \/ Carburetor \/ Intake manifold \/ Fuel hose and clamps \/ Throttle and idle cables \/ Choke cable \/ Fuel tank \/ Fuel shutoff valve \/ Exhaust system \/ Evaporative emission control system (California models) \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER ELEVEN \/ FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS (1988-2003 MODELS)\u003c\/strong\u003e\u003cbr\u003e\nAir filter backplate \/ Carburetor \/ Intake manifold \/ Fuel hose and clamps \/ Throttle and idle cables \/ Starting enrichment valve (choke) cable \/ Fuel tank \/ Fuel shutoff valve (1988-1994 models) \/ Fuel shutoff valve (1995-2003 models) \/ Exhaust system (all models except 883R models) \/ Exhaust system (883R models) \/ Evaporative emission control system (California models) \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWELVE \/ ELECTRICAL SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nBattery \/ Charging system \/ Alternator \/ Ignition system \/ Ignition coil \/ Bank angle sensor \/ Manifold absolute pressure (MAP) sensor (1998-2003 1200S models) \/ Starter \/ Starter solenoid \/ Lighting system \/ Electronic speedometer \/ tachometer \/ Switches \/ Horn \/ Electrical bracket \/ Turn signal flasher \/ Turn signal module \/ Circuit breakers \/ Fuses \/ Wiring diagrams \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THIRTEEN \/ WHEELS, TIRES AND SECONDARY DRIVE\u003c\/strong\u003e\u003cbr\u003e\nMotorcycle stands \/ Front wheel \/ Front hub \/ Rear wheel and hub \/ Drive chain and sprockets \/ Drive belt and sprockets \/ Wheel runout \/ Laced wheels \/ Disc and cast wheels \/ Wheel balance \/ Tires \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOURTEEN \/ FRONT SUSPENSION AND STEERING\u003c\/strong\u003e\u003cbr\u003e\nHandlebar \/ Front fork \/ Steering head and stem \/ Steering head bearing \/ Steering play \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIFTEEN \/ REAR SUSPENSION\u003c\/strong\u003e\u003cbr\u003e\nShock absorbers \/ Swing arm \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SIXTEEN \/ BRAKES\u003c\/strong\u003e\u003cbr\u003e\nBrake fluid selection \/ Brake service \/ Front and rear brake pads (1986-1999 models) \/ Front and rear brake caliper \/ Front and rear master cylinder \/ Brake hose and line \/ Brake disc \/ Bleeding the system \/ Brake fluid draining \/ Flushing the brake system \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SEVENTEEN \/ BODY\u003c\/strong\u003e\u003cbr\u003e\nSeat \/ Front fender \/ Rear fender \/ Footrests \/ Forward foot controls (1999-2003 883C and 1200C models) \/ Sidestand \/ Fork lock \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eINDEX\u003cbr\u003e\n\u003cbr\u003e\nCOLOR WIRING DIAGRAMS \u003c\/strong\u003e\u003c\/p\u003e","brand":"CLYMER","offers":[{"title":"Default Title","offer_id":48119178821787,"sku":"CLYCM4295","price":77.34,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0669\/9742\/0187\/files\/252-M4295.jpg?v=1778877640","url":"https:\/\/grmotorcycle.com\/products\/clymer-harley-davidson-xl-xlh-sportster-1986-2003-cm4295","provider":"GR Motorcycle","version":"1.0","type":"link"}