{"product_id":"clymer-kaw-vlcn-800-amp-classic-95-05-cm3543","title":"CLYMER KAW VLCN 800 AMP; CLASSIC 95-05 CM3543","description":"CLYMER KAW VLCN 800 AMP; CLASSIC 95-05 CM3543 \u003cp\u003eMODELS COVERED:\u003c\/p\u003e\n\n\u003cp\u003eVN800A Vulcan 800 (1995-2005)\u003cbr\u003e\nVN800B Vulcan 800 Classic (1995-2005)\u003cbr\u003e\n\u003cbr\u003e\nThis manual does not cover VN800C\/E Drifter models.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eThis Kawasaki Vulcan Manual is 408 pages.\u003cbr\u003e\n\u003cbr\u003e\nQUICK REFERENCE DATA\u003cbr\u003e\n\u003cbr\u003e\nCHAPTER ONE \/ GENERAL INFORMATION\u003c\/strong\u003e\u003cbr\u003e\nManual organization \/ Notes, cautions and warnings \/ Safety first \/ Service hints \/ Washing the bike \/ Special tips \/ Torque specifications \/ Fasteners \/ Lubricants \/ RTV gasket sealant \/ Gasket remover \/ Threadlocking compound \/ Expendable supplies \/ Serial numbers \/ Warning and information labels \/ Basic hand tools \/ Precision measuring tools \/ Special tools \/ Fabricating tools \/ Mechanic’s tips \/ Ball bearing replacement \/ Seals \/ Riding safety \/ Storage \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWO \/ TROUBLESHOOTING\u003c\/strong\u003e\u003cbr\u003e\nOperating requirements \/ Troubleshooting instruments \/ Starting the engine \/ Emergency troubleshooting \/ Engine starting troubleshooting \/ Engine performance \/ Engine noises \/ Engine lubrication \/ Clutch \/ Gearshift linkage \/ Transmission \/ Electrical troubleshooting \/ Test equipment \/ Basic test procedures \/ Electrical problems \/ Charging system troubleshooting \/ Ignition system troubleshooting \/ Starter system troubleshooting \/ Carburetor troubleshooting \/ Excessive vibration \/ Front suspension and steering \/ Brake problems\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THREE \/ LUBRICATION, MAINTENANCE AND TUNE-UP\u003c\/strong\u003e\u003cbr\u003e\nRoutine checks \/ Pre-checks \/ Service intervals \/ Tires and wheels \/ Battery \/ New battery installation \/ Battery electrical cable connectors \/ Periodic lubrication \/ Engine oil and filter change \/ Engine oil pressure test \/ Fork oil change \/ Periodic maintenance \/ Drive chain cleaning and lubrication \/ Drive chain adjustment \/ Throttle adjustment \/ Air filter replacement \/ Coolant change \/ Tune-up \/ Valve clearance adjustment \/ Compression test \/ Spark plugs \/ Ignition timing \/ Carburetor idle mixture \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOUR \/ ENGINE UPPER END\u003c\/strong\u003e\u003cbr\u003e\nEngine principles \/ Servicing engine in frame \/ Cylinder head cover \/ Camshaft \/ Rocker arms\/rocker shaft \/ Cam chain and chain guides \/ Cylinder head \/ Cylinder head inspection \/ Cam chain tensioner body inspection \/ Cylinder block \/ Valves and valve components \/ Pistons and piston rings \/ Break-in \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIVE \/ ENGINE LOWER END\u003c\/strong\u003e\u003cbr\u003e\nEngine \/ Oil pump \/ Primary drive gear \/ Balancer assembly and starter gears \/ Crankcase \/ Crankshaft and connecting rods \/ Break-in \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SIX \/ CLUTCH\u003c\/strong\u003e\u003cbr\u003e\nClutch cable \/ Clutch cover \/ Clutch \/ Clutch release assembly \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SEVEN \/ TRANSMISSION AND GEARSHIFT MECHANISMS\u003c\/strong\u003e\u003cbr\u003e\nShift pedal\/lever assembly \/ External shift mechanism \/ Transmission and internal shift mechanism \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER EIGHT \/ FUEL \/ EMISSION CONTROL AND EXHAUST SYSTEMS\u003c\/strong\u003e\u003cbr\u003e\nCarburetor operation \/ Carburetor service \/ Carburetor \/ Carburetor service \/ Carburetor adjustments \/ Fuel system cleanliness inspection \/ Throttle cable replacement \/ Choke cable replacement \/ Air filter \/ Fuel tank \/ Fuel shutoff valve and filter \/ Crankcase breather system (U.S. only) \/ Evaporative emission control system (California models only) \/ Vacuum switch valve \/ Air suction valve \/ Exhaust system \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER NINE \/ ELECTRICAL SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nElectrical connectors \/ Battery negative terminal \/ Charging system \/ Voltage regulator\/rectifier \/ Alternator \/ Transistorized ignition system \/ Starter system \/ Electric starter \/ Starter relay \/ Lighting system \/ Switches \/ Electrical components \/ Junction box \/ Main fuse \/ Wiring diagrams \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TEN \/ COOLING SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nHoses and hose clamps \/ Cooling system inspection \/ Coolant reservoir \/ Radiator and radiator fan \/ Radiator fan \/ Thermostat \/ Water pump \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER ELEVEN \/ FRONT SUSPENSION AND STEERING\u003c\/strong\u003e\u003cbr\u003e\nFront wheel \/ Front hub \/ Wheels \/ Tires \/ Tire changing \/ Tire repairs \/ Handlebar \/ Steering head and stem \/ Steering head bearing races \/ Front fork \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWELVE \/ REAR SUSPENSION\u003c\/strong\u003e\u003cbr\u003e\nRear wheel \/ Rear hub \/ Rear wheel coupling and rear sprocket \/ Drive chain \/ Tire changing and tire repair \/ Shock absorber \/ Swing arm and shock linkage \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THIRTEEN \/ BRAKES\u003c\/strong\u003e\u003cbr\u003e\nFront disc brakes \/ Front brake pad replacement \/ Front brake caliper \/ Front master cylinder \/ Front brake hose replacement \/ Front brake disc \/ Bleeding the system \/ Rear drum brake \/ Rear brake pedal \/ Rear brake cable\/rod assembly \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOURTEEN \/ FRAME\u003c\/strong\u003e\u003cbr\u003e\nSeat \/ Frame side covers \/ Storage box \/ Tool box \/ Footpegs \/ Sidestand \/ Front fender \/ Rear fender \/ Frame \/ Specifications Specs\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eINDEX\u003cbr\u003e\n\u003cbr\u003e\nWIRING DIAGRAMS\u003c\/strong\u003e\u003cbr\u003e\n \u003c\/p\u003e","brand":"CLYMER","offers":[{"title":"Default Title","offer_id":48119175413915,"sku":"CLYCM3543","price":65.44,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0669\/9742\/0187\/files\/252-M3543.jpg?v=1778877704","url":"https:\/\/grmotorcycle.com\/products\/clymer-kaw-vlcn-800-amp-classic-95-05-cm3543","provider":"GR Motorcycle","version":"1.0","type":"link"}