CLYMER KAWASAKI KZ650 1977-1983 CM358

MODELS COVERED:

KZ650B (1977-1983)
KZ650C Custom (1977-1983)
KZ650D SR (1977-1983)
KZ650E LTD (1977-1983)
KZ650F (1977-1983)
KZ650H (1977-1983)

This Kawasaki KZ650 Manual is 320 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Starter / Charging system / Engine / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Fuses / Wiring / Front suspension and steering / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Tires / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Drive chain lubrication / Contact breaker points lubrication / Periodic maintenance / Drive chain cleaning and lubrication / Clutch adjustment / Camshaft chain tensioner adjustment / Fuel system cleaning / Fuel shut off valve / Air filter / Tune-up / Valve clearance measurement and adjustment / Spark plugs / Breaker point inspection and cleaning / Contact breaker points gap / Ignition timing / Initial carburetor mechanical synchronization / Carburetor idle speed lubrication / Carburetor final synchronization Storage / Specifications

CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / Cylinder head / Valve and valve components / Camshaft / Camshaft chain / Cylinder / Pistons and connecting rods / Piston rings / Ignition advance mechanism / Alternator / Oil pump / Oil pressure relief valve / Secondary shaft and starter motor clutch / Crankcase / Crankshaft / Kickstarter / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch release mechanism / Clutch cable / Drive sprocket / Shifting mechanism (external) / Transmission / Gearshift drum and forks / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Exhaust system / Air injection system / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator (1977) / Rectifier (1977) / Voltage regulator/rectifier (1978 and later) / Ignition system / Ignition coil / Ignition advance mechanism / Spark plugs / Starting system / Lighting system / Horn / Fuses / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Sprocket assembly / Drive chain / Rear swing arm / Shock absorbers / Specifications

CHAPTER TEN / BRAKES
Front disc brakes / Front brake pad replacement / Front calipers / Front brake hose replacement / Rear drum brake (Model B) / Rear disc brake (Models C and D) / Rear master cylinder / Rear brake pad replacement (Model D) / Rear caliper (Models C and D) / Brake disc (front and rear) / Bleeding the system / Specifications

CHAPTER ELEVEN / FRAME
Kickstand (sidestand) / Footpegs / Centerstand / Frame / Specifications

SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS